Welder Risk Assessment Template
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Common Hazards for Welders
Hazard
Control Measures
Burns and Fire
Hot work permit, fire blanket/extinguisher, fire watch, remove combustibles
UV/IR Radiation
Welding shield (correct shade), welding curtains, long-sleeve protection
Fume Inhalation
LEV at source, RPE (powered if extended exposure), fume assessment
Electric Shock
Equipment inspected, dry conditions, insulated gloves, RCD protection
Noise
Ear defenders/plugs, hearing protection zones, noise assessment
PPE Requirements
Welding helmet (auto-darkening)
Leather gauntlets
Fire-retardant overalls
Safety boots
Ear defenders
Sample Activities Covered
MIG/MAG welding
TIG welding
Stick/arc welding
Fabrication and assembly
On-site structural welding
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